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Coveme’s Non-Fluoropolymer Backsheets With Barrier & Transparent Variants
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本文介绍了Coveme公司在2024/25年光伏背板和封装材料市场中的产品系列。内容涵盖了ECO系列、APYE系列以及标准产品,包括rPET背板、APYE铝箔背板和各种厚度的PET背板,分别适用于1000V和1500V系统电压。文章详细描述了不同产品的特性,如厚度、反射率、水汽渗透率和击穿电压,并提到了Coveme在HJT、TOPCon和薄膜组件等高湿度敏感性技术上的应用。此外,还介绍了Coveme的透明前板产品,展示了其在替代玻璃方面的潜力。

♻️ **ECO系列:** 包含rPET背板,如ECO r33 PYE MONO L PLUS和ECO r33 HDPYE SPV L,前者采用双层结构,厚度218 μm,适用于1000V系统,反射率90%;后者厚度370 μm,适用于1500V系统,反射率83%。

🛡️ **APYE系列:** 针对高湿度敏感性技术,如HJT、TOPCon和薄膜组件,采用铝箔夹层设计,提供高水平的防潮性能。APYE L 50/150厚度289 μm,反射率75%,水汽渗透率极低;AHDPYE SPV P厚度405 μm,适用于1500V系统。

⚫ **PYE MONO C系列:** 单层PET背板,提供黑白两种颜色选择,厚度162 μm,反射率90%。PYE MONO C BKHR是168 μm厚的黑色背板,反射率大于55%。

⭐ **标准产品:** 包括适用于1000V和1500V系统的产品,如HDPYE C、HDPYE C BKHR、Bk HDPYE SPV L和HDPYE SPV L。这些产品在厚度、颜色和性能上有所不同,例如,HDPYE C为315 μm,提供白黑两色;HDPYE C BKHR为320 μm,黑色,反射率可达55%。

✨ **透明前板:** Coveme开发了用于替代玻璃的前板,如ClrFS PYE MONO(283 μm)和ClrFS HDPYE(385 μm),采用“硬涂层”技术,提供优异的UV、耐刮擦和耐磨性能,击穿电压达20 kV,水汽渗透率低。

Introduced in 2022, Coveme’s ECO series, with its 2 products, is somewhat special, given it is made of 33% recycled PET (rPET). The ECO r33 PYE MONO L PLUS is a dual-film configuration – a PET layer and a primer – with an effective thickness of 218 μm. Thus, the product only meets the 1,000 V system voltage. This backsheet has a high reflectivity of 90%, a water vapor permeability of < 2.2 g/m²/d and a breakdown voltage of > 17 kV. ECO r33 HDPYE SPV L is another rPET backsheet and is built with 2 layers of PET with a primer on the cell side. The effective thickness of this backsheet is 370 μm, meeting the requirements for 1,500 V. The product has a reflectivity of 83% and water vapor permeability of 1.8 g/m²/d. Both rPET-based backsheets have a width ranging between 50 and 1,500 mm.

PYE MONO C is a monolayer product launched in 2022, featuring a high-quality monolayer PET with an inner coating. The PYE MONO C standard backsheet comes in 2 color options – black and white – on the outside, but only white on the inside. This backsheet measures 162 μm in thickness and has a reflectivity of 90%. PYE MONO C BKHR, a 168 μm thick black backsheet, still features a high reflectivity technology with > 55% reflectivity.

Coveme is promoting its APYE series for PV technologies that demand a high-level moisture barrier, such as heterojunction (HJT), TOPCon and thin-film modules that are highly sensitive to water vapor. The backsheet is integrated with a sheet of aluminum between the core and outer layers of PET to provide a high level of protection from moisture ingress. The company says that it can also supply these backsheets with different thicknesses for the aluminum film upon request.

The latest of this range, introduced in 2022, is APYE L 50/150. It is built with aluminum sandwiched between 2 layers of PET, and a primer on the cell side. The effective thickness of this backsheet is 289 μm, with a reflectivity of 75%, and an ultra-low moisture ingression of 0.005 g/m2/d. Given its thickness, the backsheet qualifies for 1,000 V systems. The product can be opted with different thicknesses of PET and primer, and with higher reflectance.

The company is offering 2 more similarly configured products with different thicknesses. With a thickness of 405 μm, AHDPYE SPV P is the thickest of the range, built using a primer as the inner layer, thus benefiting from thickness-related aspects such as a maximum system voltage of 1,500 V. It has a reflectivity of 82% on the cell side. The APYE L with 370 μm effective thickness comes with all the optional features of APYE L 50/150. The specialty 4th product of this series is APY150 CBKHR, which is based on a coating on the cell side and is mainly offered in black color with enhanced reflectivity in the IR band of up to 55%. All the products have a rated water vapor permeability rate of 0.005 g/m2/d.

In addition to the somewhat specialty products above, Coveme is offering 2 product lines as part of its standard offering, designed for 1,000 V and 1,500 V system voltage. In the latter segment, the company is offering 4 products, which all have a thickness of > 300 μm. HDPYE C and HDPYE C BKHR are 2 products built on the same composition of 2 PET layers, designed to be on the outer UV proactive layer and core layer and inner coating, and have nearly identical specifications with 2 primary differences – thickness and color. The HDPYE C has an effective thickness of 315 μm and is offered in both white and black. HDPYE C BKHR, on the other hand, comes with a thickness of 320 μm and is offered in black, still facilitating enhanced reflectance of up to 55%, while the white backsheet supports up to 75% reflectivity.

The other pair of products are based on a configuration that uses primer instead of coating. Bk HDPYE SPV L, introduced in 2020, is black on both the air and the cell sides and has a thickness of 370 μm. HDPYE SPV L also has a thickness of 370 μm and is offered in white or black on the outer side and only in white on the cell side. This backsheet is optionally offered with ‘super-high’ reflectivity above the given spec of 83%. The major difference between these primer-based products compared to their coating-based counterparts is that the former have better moisture barrier properties of < 1.8 g/m2/d versus < 2.5 g/m2/d for the latter.

Within the 1,000 V system voltage group, the company is again offering 4 products. One among these, PYE SPV-SPV L is Coveme’s best-selling product for 1,000 VDC. The company claims it has the best-quality price-performance ratio on the market. With an ultimate thickness of 295 μm, this backsheet has a moisture ingression level of 2.5 g/m2/d. The same backsheet is offered in an all-black variant called BkPYE SPV L, primarily promoted for BIPV applications. PYE SPV L 305 is the thicker variant of PYE SPV-SPV L. As the numerical part of its name indicates, this PET/PET/Primer composition has an effective thickness of 305 μm. However, Coveme characterizes this backsheet as ‘extra thick’ owing to the fact that it is promoted for 1,000 V system voltage applications. It has a water vapor permeability of 2 g/m2/d and 82% reflectivity.

PYE MONO L PLUS is another 1,000 V DC backsheet. Launched in 2017, it is based on a monolayer configuration in a non-transparent variant consisting of PET and primer films. It has a total thickness of 218 μm. This product has a relatively high water vapor permeability of 2.2 g/m2/d, but also a high reflectance of 90%. According to Coveme, this backsheet provides the best price-performance ratio.

An interesting product series from Coveme are not ‘backsheets’ technically. They are mainly promoted as a replacement for the glass front covers. Coveme has developed a so-called ‘hard coating’ applied on top of PET and primers on the cell side. According to Coveme, this product, which it refers to as ‘totally transparent,’ uses a new coating technology on the polymer stack, ultimately resulting in ‘superior’ UV, scratch and abrasion resistance that can compete with glass in a few applications. While these products were also featured in our previous survey, Coveme has slightly upgraded the specs for these frontsheets.

ClrFS PYE MONO is a 1,000 V frontsheet with a total thickness of 283 μm and a rated moisture ingression level of 2.5 g/m2/d. The ClrFS HDPYE is a thicker version with an effective thickness of 385 μm. The additional thickness is built up by adding an extra layer of PET on the air side, on which the ‘hard coating’ is applied. At this thickness, the backsheet apparently qualifies for a DTI of above 300 μm, and is thus rated with a 1,500 V partial discharge. This polymer laminate is also rated with low moisture ingression properties, given as 1.7 g/m2/d. These 2 frontsheets are rated with a breakdown voltage of 20 kV.

For more fluoropolymer offerings from Coveme, refer to the product description section of the report. The text is an excerpt from the latest TaiyangNews Market Survey on Backsheets & Encapsulation Materials 2024/25, which can be downloaded for free here.

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Coveme 光伏背板 封装材料 rPET 铝箔背板
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