taiyangnews 04月16日 20:33
Crown’s Encapsulation Portfolio Tuned For Optical And Mechanical Properties
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本文介绍了冠能(Crown)ISARD系列EVA封装材料的最新进展,包括ISARD 2180系列和ISARD 2280系列。ISARD 2180系列分为高透明和双重耐受两种,两者都具有快速固化、高机械性能和高粘合强度。ISARD 2280系列则包含Cut-off、Light Conversion和White Film三种,分别针对不同的应用需求进行了优化,例如Cut-off减少PID风险,Light Conversion提高组件效率,White Film则适用于高性能应用。文章还提到了这些材料的加工条件和关键性能指标,为光伏组件制造商提供了重要的参考信息。

💡 ISARD 2180系列分为高透明和双重耐受两种。两种变体均具有快速固化特性,厚度范围为300-800 μm,宽度可达2,200 mm,透明颜色,具有压纹表面。它们在MD和TD方向上均提供≥16 MPa的拉伸强度和≥450%的伸长率,收缩率低,MD方向<4%,TD方向<2%。与玻璃的粘合强度≥80N/cm,与背板的粘合强度≥60 N/cm。

✨ ISARD 2180系列的主要区别在于性能:高透明型号在400至1,100nm范围内的光透过率≥91%,而双重耐受型号的光透过率略低,为≥90%。两种产品的加工条件相似,高透明型号的层压温度为140至145°C,双重耐受型号为143至153°C。

🌟 ISARD 2280系列包含Cut-off、Light Conversion和White Film三种变体。所有三种变体都具有快速固化能力和高机械性能。Cut-off变体在280至380 nm波长下的光透过率≤25%,在400至1,100 nm波长下的光透过率≥91%,支持在143-153°C下层压,真空时间为5至6分钟。

💡 Light Conversion变体通过将380 nm以下的紫外光转换为蓝光来提高组件效率,提供1%到1.5%的功率增益。它在280至380 nm波长下的光透过率≥80%,在380至1,100 nm波长下的光透过率≥90%,适用于暴露于紫外线、热和湿度的组件,层压参数为140至145°C。

💫 White Film变体具有白色外观,在360 nm处截止紫外线,伸长率≥500%。它专为高性能应用而设计,支持在140至150°C下层压。所有Crown EVA产品都兼容层压周期时间,建议真空时间为5-6分钟,加压时间为10-12分钟,体积电阻率为1 × 1015Ω cm。

The ISARD 2180 series by Crown, previously listed as a single product in earlier surveys, has now been categorized into 2 variants: High Transparency and Double Resistance. Both variants retain key features, including a fast-curing class, a thickness range of 300-800 μm, a width of up to 2,200 mm, and a transparent color with an embossed finish. They offer tensile strength of ≥ 16 MPa and elongation of≥ 450% in both MD and TD directions. Additionally, they exhibit low shrinkage rates of < 4% in MD and< 2% in TD. Adhesive strength is also high, with ≥ 80N/cm to glass and ≥ 60 N/cm to backsheets. The differences between the 2 variants are primarily performance-based: the High Transparency model offers ≥ 91% light transmittance in the 400 to 1,100nm range, while the Double Resistance variant provides slightly lower transmittance at ≥ 90% (see Encapsulation Sector Balancing Innovation And Cost Pressures In Solar).

Processing conditions are similar for both products, requiring lamination temperatures of 140 to 145°C for High Transparency and 143 to 153°C for Double Resistance. The ISARD 2280 series from Crown now includes3 distinct variants – Cut-off, Light Conversion, and White Film – each tailored to meet specific performance requirements. All 3 variants share key features, including fast-curing capabilities and high mechanical performance. The Light Conversion film has a thickness range of 300 to 800 μm, while the White Film variant ranges from 400 to 800 μm. The ISARD 2280 (Cut-off) variant reduces the risk of PID with light transmittance of ≤ 25% for 280 to 380 nm wavelengths and ≥ 91% for 400 to 1,100 nm. It supports lamination at 143-153°C with a vacuum time of 5 to 6 minutes. The Light Conversion variant improves module efficiency by converting UV light below 380 nm into blue light, offering a 1 to 1.5% power gain. It provides light transmittance of ≥ 80% for wavelengths ranging from 280 to 380 nm and ≥ 90% for the 380 to 1,100 nm. It is suitable for modules exposed to UV, heat, and humidity, with lamination parameters of 140 to145°C.

The White Film variant features a white finish, UV cut-off at 360 nm, and elongation of ≥ 500%. It is designed for high-performance applications and supports lamination at 140 to 150°C.All Crown EVA products are compatible with a lamination cycle time, and the company recommends 5-6 minutes of vacuum time and 10 to 12 minutes of press time. They offer a volume resistivity of 1 × 1015Ω cm.

For detailed information on Crown’s offerings, please refer to the product description section of the report, which outlines specifications for all 10 EVA-based materials.

The text is an excerpt from the latest TaiyangNews Market Survey on Backsheets & Encapsulation Materials 2024/25, which can be downloaded for free here.

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