3SUN, an Enel Group company, is bringing GW-scale solar PV production to Europe with its Catania, Italy Gigafactory. Having started as a thin-film company in 2010, it moved on to HJT in 2018 achieving 24.6% cell efficiency in production 2 years later. Currently, it has started with 600 MW production at what is Europe’s 1st PV Gigafactory in Catania and the 1st to focus on HJT technology. Soon the fab will ramp up to 3 GW annual capacity, all built with Western equipment. At the TaiyangNews 4-day High Efficiency Solar Technologies 2024 Conference in December 2024, on day 2 3SUN’s CTO Cosimo Gerardi shared the development of its innovative HJT technology and the future roadmap of the manufacturer during his presentation. This factory with solar cell and module production is upgraded with new tools including PECVD, PVD to produce 800,000 solar cells/day and 14,000 modules/day, translating into 300 million cells/year and 5 million modules/year. The use of a nanocrystalline silicon layer significantly enhances cell efficiency, said Gerardi. It has been able to enhance cell efficiency with the use of an advanced TCO target material leading to less free carrier absorption, increased fill factor and lower contact resistivities between PECVD/TCO and TCO/metallization. Quality improvement & cost reduction remains high on agenda for 3SUN. It started with using 60% silver paste, which it now targets to lower than 50% and eventually further down to under 40%. 3SUN’s production also incorporates LED-based light soaking process for in-line post treatment of HJT cells as part of its smart processing. Future process improvements will see 3SUN working on metallization, introducing silver copper paste and 0BB technology, and copper plating as the target is to eventually do away with the use of silver. Its HJT roadmap targets 27% solar cell efficiency with several technical improvements on the way. However, the future focus of the Italian manufacturer is on tandem HJT and perovskite, achieving 30% efficiency. 3SUN has already achieved a cell efficiency of 29.8% on extended area of its tandem cell in collaboration with CEA-INES. For more presentation videos and conference summaries for all 4 days of the TaiyangNews High Efficiency Solar Technologies 2024 Conference, click here for days 1 and 2, and here for days 3 and 4.